Featured Projects
SpyderLight: Intrinsically Safe 24V Low-Voltage LED Lighting System
A robust 24V DC LED lighting system for residential and commercial buildings, engineered for simplicity, safety, and extreme reliability versus traditional 120/277V AC lighting.
- True 24V DC operation for maximum safety
- Extremely low power consumption (11W proven in continuous duty)
- 4+ years of failure-free 24/7 operation in harsh Texas conditions
- Battery backup for uninterrupted lighting
- Modular, easy-to-install parallel architecture
- Ideal for new builds and retrofits across all sectors
Custom LV Industrial Automation Interface
Bespoke control interface engineering for smart manufacturing environments, prioritizing fault tolerance and real-time reliability.
- PLC integration & programming
- Real-time performance monitoring
- Scalable interface architecture
- Ruggedized for harsh industrial conditions
SnapShot: Real-Time KPI & OEE Dashboard for Small Manufacturers
An affordable, easy-to-deploy KPI and OEE monitoring solution that gives small manufacturers live visibility into machine performance and production health without full MES/SCADA complexity.
- Designed for small manufacturers — simple, low-cost, and non-intrusive
- Stand-alone Python mini server with JSON/REST API (no cloud dependency)
- Clean, modern KPI dashboard with real-time tag monitoring and status indicators
- Direct PLC tag acquisition for accurate OEE and KPI calculations
- Extremely low power draw and exceptional long-term reliability
- Local data security and easy scalability from single machines to multiple lines
Case Studies
SnapShot: Proven Performance
Context: Initial system rollout within an industrial shop.
Issue: Seeking a streamlined way to track equipment and manufacturing output live without the overhead of enterprise software.
Innovation: This lightweight Python server interfaces directly with PLCs, delivering JSON data via a REST API. The result is a fast, responsive interface accessible on any device for monitoring live production metrics and hardware health statuses.
SpyderLight: Carbon-Zero 24V Reliability
Context: Prototype SpyderLight system installed in a Texas shop.
Issue: Need for safe, reliable lighting in a harsh, uncontrolled environment while avoiding traditional 120/277V AC hazards.
Innovation: The SpyderLight Main Panel converts building AC to safe 24V DC via a high-efficiency rectifier and quint diode setup, backed by integrated batteries. This modular, parallel distribution layout ensures 4+ years of 24/7 failure-free operation at just 11W draw. The fault-tolerant topology ensures that even if a wiring segment fails, the rest of the system remains fully operational.